PROD CAS 1700 is a collision avoidance hardware kit designed to prevent collisions between mobile equipment and people, powered by high‑precision UWB positioning. The kit is suitable for any mobile machine: from warehouse stackers and forklifts to large haul trucks and excavators.
High‑precision UWB positioning for early detection of hazardous proximity.
Monitoring of people and vehicles using personal and vehicle tags.
Ready for deployment on mixed fleets without binding to specific brands or models.
End‑to‑end integration with RealTrac server and safety systems up to EMESRT Level 9.
Flexible customization of zones, logic, and scenarios according to customer requirements.
PROD CAS 1700 improves the safety of vehicle movements and maneuvers in warehouses, industrial sites, open pits, workshops, and any areas where people and machines operate together.
The system creates a set of safety zones around each machine and alerts the operator about collision risks with other vehicles or personnel equipped with tags of the Collision Avoidance system.
The system primarily uses UWB technology, providing maximum response speed and high accuracy of locating objects equipped with Collision Avoidance system components.
UHF is used for long‑range detection and exchange of technical data between kits installed on equipment and personal/vehicle tags.
BLE is used for the “person in cabin/passenger compartment” function – such tags are excluded from hazard calculations to avoid false alarms.
The space around the machine is divided into zones (green, yellow, red). When tags enter yellow and red zones, the system generates visual and audible alarms for the operator and tag holders and may activate external systems.
Web‑based configurator for setting up safety zones, alert levels, relay parameters, and logic for personal and vehicle tags.
Flexible configuration of zone shapes and sizes for specific equipment types and operating conditions.
Deep customization for unique customer requirements: non‑standard zone geometry, special alert scenarios, integration with existing IT and HSE systems, and custom reaction and event filtering algorithms.
Full support of the RealTrac server platform:
configuration and diagnostics of PROD CAS 1700 kits via the server,
monitoring equipment status in near real time,
transmission of location data of CAS kits and detected personal/vehicle tags to the server for analysis, reporting, and dispatching.
Integration with external safety and control systems: braking systems, audio‑visual alarms, interlocks, etc.
Support of EMESRT Level 9 Intervention Control – enabling automatic interventions (slow‑down, stop, interlocks) through various systems.
Integration with Nerospec SK equipment is supported to build advanced automatic collision avoidance and risk management solutions.
Yellow zone – warning mode: directional indication on PROD VCD 050, medium‑intensity audible alarm, notifications on tags.
Red zone – emergency mode: bright visual indication, high‑intensity sound, strong vibration on tags, activation of relay outputs for external systems.
“Person in cabin/passenger compartment” function based on BLE excludes tags inside the cabin from hazard calculations, significantly reducing nuisance alarms.
| Parameter | Value |
|---|---|
| Purpose | Operator display and computing center of PROD CAS 1700 kit |
| CPU | Quad‑Core 64‑bit Cortex‑A55, 2.0 GHz |
| GPU | ARM G52 2EE |
| Operating system | Linux 5.10, Qt 5.15.7 |
| Supply voltage, V | 5–36 |
| Communication interfaces | Ethernet, CAN, RS‑232/RS‑485, digital inputs/outputs |
| Display type | Operator HMI panel with touch control |
| Ingress protection | IP66 |
| Operating temperature, °C | −20 to +70 |
| Mounting | Panel/bracket mounting in operator cabin |
| Main functions | Display of zones, tags, system status; sound/brightness control |
Technical Specifications of PROD POINT 520
| Parameter | Value |
|---|---|
| Purpose | UWB/UHF/BLE radio module for PROD CAS 1700 kit |
| Supported technologies | UWB (precise positioning), UHF (long‑range channel), BLE |
| Communication interface | Ethernet 100Base‑TX |
| Power | 48 V PoE (optional 5–30 V DC) |
| Power consumption, W | Up to 3 |
| Ingress protection | IP67 |
| Operating temperature, °C | −40 to +50 |
| Dimensions, mm | Approx. 164 × 149 × 76 |
| Weight, kg | Approx. 0.5 |
| Indication | LEDs for power, network, BLE, firmware update mode |
| Mounting | On vehicle body/frame around controlled zones |
Supported transport equipment of RealTrac Collision Awareness System
Supported personal tags
Address:
RealTrac International
MITE RUŽIĆA 1, sprat: 1, broj stana: 9, 21000, Novi Sad, Serbia
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